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Injection Molded Trays for Medical Equipment

injection molding medical trays

Seeking a more reliable supply of production quantity orders and plastic weight reduction, a customer in the medical industry contracted Sajar Plastics to manage a team of design consultants for the development and manufacturing of custom equipment trays. Converting from a structural foam process, our refined gas assisted injection molding method was implemented to produce the part, employing our advanced 700 ton injection molding press and Valox 420 material. This cost effective structural foam conversion produced a single smooth component panel that is easy to clean, with stiffness imparted from molded in ribs and gas channels. Mist coat painting obtained the desired finish. The revamped process eliminated expensive sanding, priming, and texture painting. The completed tray measured 20″ in length and 9″ in width; annual production quantities are 2,000 units.

For over six decades Sajar has been providing award winning injection molding services, creating innovative products to solve customer dilemmas. To learn more about this custom equipment tray fabrication project or our other capabilities please see the table below or contact us directly.

injection molding large medical trays

“As the industry leader in Gas Assisted Plastic Injection Molding, Sajar Plastics hasĀ extensive molding capabilities to meet…”

Injection Molded Equipment Tray Highlights
Product Description Medical Equipment Trays
Capabilities Applied/Processes Primary: Gas Assisted Injection Molding
Secondary: Mist Coat Painting
Equipment Used 700 Ton Injection Molding Press
Overall Part Dimensions Length: 20"
Width: 9"
Material Used Valox 420
Material Finish Molded in Texture and Mist Coat Painting
Additional Facts Cost Effectiveness Versus Structural Foam
Industry for Use Medical
Volume 2,000 per year
Standards Met Customer Specifications