Gas Assist Injection Molding
Internal Gas Assist Injection molding
As the industry leader in gas assisted plastic injection molding, Sajar Plastics has extensive molding capabilities to meet the diverse needs of our customers.
Download our Large, Complex Part Design and Consolidation Sheet to learn more.
As the industry leader in gas assisted plastic injection molding, Sajar Plastics has extensive molding capabilities to meet the diverse needs of our customers. Gas assisted injection molding can improve dimensional stability and lower costs over traditional manufacturing techniques such as structural foam molding and thermoforming. By injecting a controlled stream of gas into the mold, thick walls are created with hollow sections that save on material, shorten cycle time, and reduce the pressure required to mold the large plastic parts with complex designs and attractive surface finishes. All of these benefits are realized without any detriment to the structural integrity of the molded component.
We offer both internal and external gas assisted injection molding which allows us to create a myriad of complex part geometries not previously achievable by injection molding. Instead of requiring multiple parts that must later be assembled, supports and stand-offs are easily integrated into a single mold without the need for complex coring. Multiple injection molding machines are capable of producing parts from 10″ to 80″ long and from 10″ to 70″ wide. Our customer base includes OEM producers of retail kiosks that provide automated services, laboratory and diagnostic equipment designers, medical equipment manufacturers, and large office equipment companies. In addition to gas assisted molding, traditional injection molding and structural foam molding are available. Value added services including painting, inserting, printing, assembly and packaging provide customers with a single source for turnkey injection molded parts.
|Mold Process Type||Internal Gas Assisted Injection Molding External Gas Assisted Injection Molding|
|Materials||ABS ABS/Polycarbonate Blends HIPS PBT Polyamide (Nylon) Polycarbonate Polyethylene Polypropylene PPA (Zytel) PPE|
|Clamping Force||85 to 1500 Tons|
|Shot Size||5 to 291 oz.|
|Part Length||10" to 80"|
|Part Width||10" to 70"|
|Intended Application||Enclosures Covers Doors Equipment Cabinets|
|Additional Molding Capabilities||Overmolding In-Mold Assembly Traditional Injection Molding Structural Foam Molding|
|Additional Services||Finish Machining Painting Pad Printing Heat Staking Sonic Welding Assembly Packaging Design Engineering|
|Testing & Inspection||CMM Dimensional Inspection Color Spectrophotometer Gloss Meter|
|Lead Time||Quoted on job by job basis|
|Production Volume||200 - 5,000 Parts Typical Small to Medium Size Production Runs|